Service Bulletin

Service Bulletins

A Service Bulletin is the equivalent of an AD on a Certified Aircraft. In the Experimental Regulations, no channel exists for AD's, as such we call them Service Bulletins. A Service Letter is either a suggested change, or designed as an assistance to the owner for an area where multiple difficulties arise.

M1=Model 1	S5=Series 5 All
M2=Model 2	S5=Series 5 Safari/Outback
M3=Model 3	S5=Series 5 Voyager/Vixen
M4=Model 4-1050	S6=Series 6
M4/C4=Model 4-1200	L=Lite
M4=Model 4 Speedster	L2=Lite²
	S7=Series 7
	S7SS=Series 7 Super Sport

SERVICE ALERT #2001-01: WARP DRIVE PROPELLERS

Service Bulletins (Click on bulletin for Link)	DATE	MODEL
#1-E-72 Plastic Spinner Recall	7/14/1987	M1 with 3 Blade Prop
#2-Fuel Valve/Line Modification	12/27/1988	Serial #'s 0-300
#3-Vne-Velocity Never Exceed	3/15/1989	M1, M2
#4-FE30 Elevator Weldment	9/15/1989	M1, M2 Serial #'s 0-484
#5-Main Fuel Tank Filler Cap	10/3/1989	M1, M2 (Prior to Bulletin)
#6-Mandatory 582LC Reduction Gearbox Housing Replacement	3/15/1990	582 & 532 Engines Serial #3799005 to 3799500
#6A-Left Control Column Pivot Assembly	2/7/1991	M1, M2, M3
#7-Cotton Flux-MANDATORY	9/3/1991	M3 & M4 Shipped between 04/01/91 to 09/01/91
#8-Sloshing Compound-MANDATORY	9/31/1999	ALL Models Shipped prior to 09/01/91
#9-Flaperon Hangar Rib-MANDATORY	9/12/1991	M1, M2, M3
#9A-Flaperon Hangar Rib	8/28/1991	United Kingdom Owners
#10-Mandatory Inspection and Suggested Replacement of Aluminum Wing Tanks	1/1/91	All Models with Aluminum Wing Tanks
*#11-Rotax 582 and 532* Carburetor Air Vent Tube**	1/8/1992	All Models with Rotax 582 & 532 Engines
#11A-Rotax 912 Carburetor Air Vent Tube	1/29/1992	All Models with Rotax 912 Engines
#11C-Rotax Carburetor Venting-MANDATORY	1/8/1992	All Rotax Equipped Models
#12-Rotax 912 Throttle Cable	12/21/1991	All Models with Rotax 912 Engines (Prior to this Bulletin)
#13-Not Used	NA	NA
#14-Not Used	NA	NA
#15-Not Used	NA	NA
#16-Great American Propellers	6/10/1991	M1, M2 with KFM Engines
#17-Side Rail Engine Mount	6/10/1991	M3 with 582 Engines
#18-Speedster Wing Tips	5/26/1992	M4 Speedster (Prior to this Bulletin)
#19-Rotax 912 Drain Plug	10/26/1992	Specific Rotax 912 Engines
#20-Flaperon Mass Balance System-MANDATORY	8/14/1992	All Models
#21-Flaperon Hinge Bearings-MANDATORY	8/19/1992	M1, M2, M3
#21A-Flaperon Hinge Bearings-MANDATORY	8/28/1992	All Models (Prior to this Bulletin)
#22-Matco Brake Caliper	8/28/1992	All Models
#23-Engine Mount Bolts	9/23/92	Rotax 912 Engines, Serial #4005177 to Engines prior to this Bulletin
#24-Landing Gear Weldment	10/8/1992	Aircraft Shipped between 9/3/92 & 10/1/92
#25-Model IV Style Flaperons	11/3/1992	M4 Wings (Short Flaperons)
#26-Lift Strut Attach Bracket	11/11/1992	Aircraft Manufactured between 09/01/92 & 10/16/92
#27-Capstrip Bulletin	12/8/1992	Aircraft Manufactured between 08/92 an 11/92
#28-Rudder Pedal Guide Pulley Safety Tab	12/15/1992	M4, Serial #'s 1400-1722
#29-Header Tank and Fuel Line Follow Up-MANDATORY	12/8/1992	All Models (Prior to this Bulletin)
#30-Retractable Float Main Gear Mechanism-MANDATORY	6/11/1993	All Kitfox™ Owners who Operate Retractable Floats 1100 series SN's 01L0492 - 44L093
#31-Aircraft Identification Plates	9/8/1993	All Models Manufactured between 5/91 & 8/93
#32-Vixen Aft Elevator Control Tube	9/8/1993	S5 Vixen Models SN: ECV001-ECV009, GCV010, HCV011, HCV012, ICV013-ICV015
#33-Vixen Control Stick Pivot Connect Tube	10/22/1993	S5 Vixen Models SN: ECV001-ECV009, GCV010, HCV011, HCV012, ICV013-ICV018, JCV019-JCV022
#34-Possible Cracking of the .118 Windshield Used on Kitfox™ Speedster's	5/1/1994	All M4 Speedsters and any Model with the PN 54030.000 polycarbonate windshield
#35-Inboard Flaperon Hinge Installation	5/1/1994	All Models including S5 Vixen using M4 style flaperons with the symmetrical airfoil
#36-Vixen Web and Angle Kit	4/1/94	All S5 Vixen Models
#37-Possible Cracking Vixen Nose Gear Fork-MANDATORY	5/1/1994	All S5 Vixens
#38-Rudder Pedal Reinforcements-MANDATORY	5/15/1994	S5 Vixens SN: DBT001, ECV001-ECV009, FCV008, GCV010, HCV011-HCV012, ICV013-ICV018, JCV019-JCV022, KCV024, LCV023, LCV025-LCV026, ADV027-ADV030
#39-Rotax 912 Lubrication Systems	8/25/1994	All M4
#40- 2-Stroke Cold Seizures	12/8/1992	--THIS BULLETIN WAS NOT ISSUED
#41-Swaged Fittings on the Float Cross Brace Cables	9/6/1994	All Float Equipped Models
#42-Possible Fuel Valve Leaking	8/30/1994	All Models with PN 46018.000 fuel valve
#42A-Correction to SB-42	10/20/1994	All Models with PN 46018.000 and 47012.000 fuel valves
#43-Wing Lock Back Brace	1/20/1995	S5 Taildraggers through 01/95
#44-Rotax 912 Ignition Leads	8/25/1995	All Rotax 912 Powered aircraft with Ignition Units Mounted to Engines
#45-Elevator Idler Bellcrank Mounting Bolt	9/21/1995	M1, M2, M3
#46-Rotax 912 Exhaust System from Aero Designs	5/1/1997	All Pulsar I XP Models
#47-Cable Swaging Procedures	4/17/1997	M4, S5 Vixen, S5 Models
#48-Fuel Tank Drains	5/1/1997	All Pulsar Aircraft
#49-Rotax 912 Exhaust Systems	5/1/1997	All Rotax 912 Powered Models
#50-Main Wing Spars	8/18/1997	All Aero Design Pulsars
#51-Flap Clevis Attachment Rivets	8/10/1998	All Pulsar III Models
#52-Nicopress Sleeves	8/11/1998	All Kitfox™ Models
#53-Exhaust System Cracks	8/20/1998	All Pulsar I with SkyStar SS Exhaust Systems
#54A-912ULS and 912UL Engine Installations	4/03/2001 Revised 4/17/01	All Kitfox's using 912ULS and 912UL engine installation kits shipped prior to May of 2001
#55-Series 5 Vixen/Voyager Tricycle Gear Aircraft	12/1/2001	All Series 5 Vixen/Voyager Tricycle Gear Aircraft
#56-Lite Fuel Pump Primer-MANDATORY	1/11/2002	All Lite Aircraft
#57-NO FILE
#58-Nose Gear Piston Rod Bearing	5/02/2003	All Nose Wheel Aircraft
#59 - NOT USED		NOT USED
#60 - Fuel Tank Preparation	10-28-2010	All Fuel Tanks produced from November 2007 - Present.

Service Bulletins (Click on bulletin for Link)